Rim Construction and Bracing
The outer rim is made in two halves using up to 7 layers of veneers, laminated crosswise with water resistant glue. The inner rim is laminated of at least 14 layers of select beech. These parts are carefully stored until a uniform moisture content of 8% plus or minus 1.5% is reached. The thickness of the inner rim is 40-46mm, the thickness of the outer rim is 22-27mm according to the size of the instrument.
The rim braces are glued in three layers, two of which on the outside
are made of first class pine and the one in the middle is made of red
beech for extra stability. One end of each brace is mortised into the
inner rim, the opposite end of each brace is fitted into the back rail.
To further secure the braces and rim, the braces are screwed to the rim
and keybed and consoles are glued and screwed to the rim.
All models have four or five lengthwise braces and a crosswise brace
made of red beech, 40mm (1½") thick, mortised and glued to the braces.
The number of length braces and the measurements of the brace material
is listed below:
Model: mm / number
1: 65x120 / 4
2: 70x110 / 5
4: 65x110 / 4
6: 65x110 / 4
10: 65x110 / 4
11: 65x110 / 4
Pinblock
Extra select red beech cut into layers of 2mm is glued crosswise
together in 16 layers using water resistant glue, reinforced with a
layer of quarter-sawn red beech. The thickness of the pinblock is 36mm.
Soundboard and Ribs
The soundboard is made of clear, quarter-sawn solid spruce. It is
varied in thickness by reason of acoustical design. Careful
manufacturing assures the greatest responsiveness due to an optimal
ratio of elasticity to density. The ribs are also of select quarter
sawn spruce, graduated in width and thickness and feathered for
flexibility and frequency response. The number of ribs used is:
Model: number of ribs
1: 17
2: 13
4: 13
6: 12
10: 11
11: 11
The ribs are mortised into the inner rim and glued to the soundboard
with water resistant glue. The whole soundboard is coated with a
special kind of varnish. Only fine grained, white, well-seasoned spruce
which originates from the Eastern Alpine region is used in the
production of Bluthner soundboards and ribs.
Bridges
The bridges of a Blüthner grand piano are handmade of solid maple, with
a reinforcement in the treble, fitted with transmitting bridges where
necessary. They are carved and fitted with bridge pins made of steel.
Strings
The treble strings and the core wire are of highest grade, strong,
elastic steel wire. The high precision in production avoices
differences in diameters, which ensures a clear tone without any
falseness. The wrappings of the bass strings are of solid copper, the
core of hexagonal dimater.
String Plate, Tuning Pins and Aliquot System
The string plate is cast in special iron which can support high
tensions but it has also a damping effect, remaining inert to string
vibrations. Its form is carefully calculated and specially designed for
each model. The firm's name is cast into each plate. All agraffes are
of brass and threaded securely into the plate.
Chromium-plated tuning pins of special steel, multiple threated, are
used. A fourth string for every note in the treble section, which runs
parallel to the normal strings, passes over the bridge but is elevated
where the hammer strikes. This stirng picks up the vibrations
sympathetically and enhances the overtone spectrum of the instrument.
Action and Hammers
The action is made by Renner according to measurements provided by
Blüthner. This ensures a smooth and fluid touch. All parts are made of
select sound hardwood, free from imperfections. All critical action
felts and cloths are made of 100% wool, with manufacturer's
moth-resistant treatment, and are equal to the highest felt and cloth
standards. Centre pins are of nickel silver. All centre-pin bushing is
pre-shrunk. The actions of all Bluthner grand pianos are designed and
thoroughly tested for optimum performance and longevity.
The hammers are a fundamental part of the strument which contribute
substantially to the unique Bluthner sound. Crafted from the finest
felt, arched over a core of walnut wood and individually voiced to
perfection, the distinctive Blüthner hammers stimulate the purest
vibrations of the strings.
Keys and keybed
All 88 keys are made of spruce, the sharps are made of ebony and the
white keys are covered with acrylic. It is also important that
sensitive key balancing is performed to exacting specifications that
ensure ease of reptition and control.
For the keybed, select spruce is glued together in several layers to a
total thickness of 42-45mm, depengin on the size of the instrument. Red
beech is inserted where the attachments of the legs are situated.
Pedals, Casters and Hardware
All grands are equipped with three pedals of solid brass. They serve
for shifting the keyboard, sostenuto and sustaining. The casters for
all models have swivel stems and solid brass wheels 3-7cm wide
according to the size of the instrument. The concert grand casters have
a swivel stem and special double wheels on brass bearings, with a
locking mechanism included. All external hardware is of solid brass.
Chipping and Tuning, Regulation
The pianos receive a sufficient number of chippings and tunings
consistent with the highest piano manufacturing standards. The action
is fully regulated during the period fo settling of the entire piano.
Before voicing, the piano is given a final regulation. The hammers are
carefully tone regulated by a master craftsman to obtain a uniform tone
level from note to note.
Seasoning and Settling of Piano and Action
The pianos are placed under moderately fluctuating temperature and
moisture conditions until the various elements season and settle into a
stress-balanced piano unit.
Leg and Lyre Construction
Legs are made of glued pine, twice veneered, mortised and wedged into
the leg bracket, which is made of red beech. The lyre is also made of
red beech, all parts firmly wedged together.
Fallboard and Lid
The fallboard is of 12-ply construction with a core made of pine. The
lid is made of several layers of veneer, cross-branded, and with hard
maple as the final covering.
Finish
As far as necessary, all cases are stained, multiple lacquered, rubbed and polished by hand.
Cores and Glues
All lumber is seasoned for several years. Only then is the lumber
kiln-dried to a moisture content between six and eight percent, glued
with moisture resistant glue and properly seasoned after gluing.
Moisture resistance glue is used except where the size or construction
of the part makes this impractical or undesirable.
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